Automation & Retrofit

Good machines don't deserve to be scrapped. They deserve a new brain.

We automate new machines and retrofit older ones — replacing legacy controls, commissioning servo systems, and building control panels from our bench in Chennai.

Discuss Your Machine

Two starting points, one team

Whether you're building new or extending existing iron, we cover the full control layer.

New Automation

You have a machine or process that's currently manual or semi-automated. We design and implement the full control system.

  • Control architecture: PLC, servo, I/O, HMI
  • Panel design, wiring, and cabinet build
  • Sensor selection and field wiring
  • PLC and HMI programming
  • Commissioning and operator training
  • Documentation: electrical drawings, I/O list, manuals

Retrofit & Upgrade

You have a machine with good mechanics but outdated or dead controls. We replace the brain without replacing the iron.

  • Legacy PLC replacement (Allen-Bradley, Siemens, Mitsubishi, Omron)
  • Servo drive upgrade and reconfiguration
  • Pneumatics and hydraulics control integration
  • Old HMI → modern touchscreen replacement
  • Relay logic → PLC migration
  • Adding remote monitoring to existing machines

Our project process

From first call to commissioned machine — a straightforward sequence.

01

Site visit / remote review

We review the machine, existing drawings, and the target operation. On-site in Chennai region or remote for pan-India.

02

Scope & quote

Fixed-price quote covering BOM, engineering hours, panel build, and commissioning. No open-ended billing.

03

Panel build + programming

Panel assembled on our bench. PLC and HMI programmed and factory-tested before shipping to site.

04

Site commissioning

Field wiring, loop checks, functional test. Machine signed off running at spec before we leave.

05

Documentation

Electrical drawings, I/O list, PLC program backup, commissioning report. Everything needed to maintain and extend the system.

Industries we work in

We've commissioned systems in foundries, machining shops, packaging lines, and hydraulic press applications.

Foundries & Casting CNC & Machining Shops Automotive Suppliers Packaging & Filling Hydraulic Press Research Labs OEM Machine Builders Textile Machinery

Tools & hardware we work with

We specify hardware we know, commission, and can repair — not whatever's on the distributor catalogue.

PLC Platforms
RevolutionPi · Siemens S7 · Allen-Bradley · Mitsubishi · Omron
Servo Drives
DMM-Tech DYN4 · Siemens SINAMICS · Yaskawa · Mitsubishi MR-J
Programming Env
CODESYS 3.5 · TIA Portal · GX Works · Studio 5000
Field Protocols
EtherCAT · CANopen · Modbus RTU/TCP · Profibus · Profinet
HMI / SCADA
Node-RED · Weintek · Weinview · web-based · WinCC
Hydraulics
Moog · Parker · Rexroth servo valves; proportional valve control

Tell us about the machine.

We review what you have — drawings, photos, a description — and come back with a realistic retrofit or automation proposal.

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